Types of Wax Filling Machines
A wax filling machine is a specialized device that allows you to efficiently and accurately fill containers with molten wax. This equipment is used to produce a variety of wax-based products, including candles and other cosmetics.
The wax filling machine has two nozzles that allow it to work in a systematic way. It is made from PVC plastic and INOX stainless steel, which enables it to last long.
Molten Wax Filling Machine
Molten filling machine effortlessly fills a variety of stick deodorant, anti-perspirant, lipstick, lip balm, foods/sauces, candle wax and petrolatum base products with ease and precision. Its controlled environment heating system maintains the product temperature for trouble-free operation up to 200 degrees Fahrenheit. It also easily integrates with downstream components like cooling conveyors, unscramblers, accumulators, cappers and labelers.
The filler is incorporated into a wax melt to modulate the release rate of a fragrance entrained in the wax melt. The filler preferably comprises silicates, starches, or structural fillers. The preferred structural range of filler percentages produces a wax melt that feels pliable in a user’s hand and melts completely during warming. wax filling machine It is also able to be removed cleanly from a warmer reservoir when cooled after use.
Wax type products have a tendency to cool and solidify upon removal from heat. The resulting solidified product can clog the product pathway, such as tubing or manifolds. Often, this is caused by the product transferring too rapidly to coolers, the pump or nozzles. A solution to this problem is to preheat the entire system and product pathway before starting a production run.
This enables the wax to remain molten until it is ready for processing. It is also recommended to use a smaller day tank in order to reduce the amount of time the wax remains at a high process temperature. This helps mitigate the risk of oxidation.
Hot Wax Filling Machine
The hot wax filling machine is a specialized type of machine that works with different types of wax-based products. It uses centrifugal force to ensure that the product is filled evenly in each container. It can also be used with various kinds of molds and wicks, making it a convenient and affordable option for those who want to make their own candles at home.
The molten wax filling machine can be used to fill liquids or liquefied solids, such as stick deodorant, antiperspirant, lipstick, shoe polish, car wax, glycerin soap, and petrolatum-based products that melt when hot and then cool to a solid at ambient temperature. It is designed to meet stringent quality benchmarks and is capable of operating under a wide range of conditions.
It has a double-jacketed stainless steel tank that heats the product using indirect, oil-bath heating. It features a temperature control system that maintains the consistency of the product, as well as a sanitized hopper and nozzle. The nozzle can be adjusted for the desired volume and intervals, and it can easily be connected to other equipment such as cooling conveyors and unscramblers.
The granulation rate of the machine is high, and it can be used to produce a wide variety of waxes. Its design allows for a wide variety of granule sizes, from 4mm-12mm. Its other features include a filter system, spray cooling device, a stainless steel cooling belt, and a frequency conversion electrical control cabinet.
Candle Filling Machine
The candle filling machine allows you to make multiple candles at once by melting and pouring the wax into pre-formed molds. This is a great way to save time and energy. It also eliminates the need for pots of boiling water and double boilers. The candle maker is simple to use and can be operated by one person. You simply push wax filling machine a button when the molten wax is at the right temperature and then lift the container to begin pouring. The process is very quick, and the results are retail-quality candles.
Piston fillers measure and dispense free flowing products – thin to moderately dense liquids – into containers. They are designed to work with a wide range of product sizes and shapes, and can accommodate several nozzles at once. They are available with or without a lid, and can be configured to meet specific production requirements.
The global Candle Filling Machine market was worth USD million in 2022 and is forecast to reach a readjusted value of USD million by 2029, growing at a CAGR of Percent during the forecast period. This growth is attributed to the resurgence in demand for scented and fragranced candles as consumers are shifting away from traditional, white-wax varieties. This trend is driving the development of innovative scented candles, which are a healthier alternative to conventional varieties.
Melter
A wax melter is an essential tool for professional candle makers. It works by melting old wax and wax cappings with steam. This allows you to add fragrance and coloring more easily than if you were to melt them in the pot alone. It also makes the entire process much faster than using a double boiler. The best melters provide direct and even heat, so you don’t have to worry about burning the wax. They also have heated pouring valves to prevent clogging from wax solidifying, making them easier to use.
The melter is very easy to clean, as well. After you’re done cooking your wax, just wipe the liquid out with a paper towel and some rubbing alcohol. If there’s any residue left in the spigot, use boiling soapy water to rinse it out. Then, let it dry completely before using again. Make sure you never pour water into the melter when it’s hot, as this can damage the surface.
Once your melter is clean, place your desired amount of wax into the tank and turn on the power. Before adding wax, make sure the lever on the spout is in the closed position. Once you’re ready to dispense wax, simply place your pouring pitcher underneath the spout and slowly turn the lever to the left to open it.