Ceiling System Roll Forming Machine
A roll forming machine fabricates specific configurations out of long strips of metal, usually coiled steel. They bend the metal at room temperature using a series of fixed rollers that each bend a little more than the last.
KINGREAL’s Converting Linearni Pasovych Stropnich Stornovách (C/G/F/B) can be used for multiple applications and produces various sizes of the same product. Its versatility makes it an efficient choice for manufacturers.
Easy to Operate
Unlike other metal framing processes, which require the use of heat to create shapes from solid metal, the rolling process does not expend energy on the material. This makes the process highly energy efficient and allows for frame sizes that can be adjusted easily for varying project requirements. It also ensures a high level of precision and consistency in the finished product.
The basic design of a metal roll forming line can be broken down into four major parts. The first is the input section, where the metal is loaded into the machine, typically in sheet form or from a continuous coil. The second is the station rollers, which shape the metal as it moves through the system.
Once the metal has been shaped, it passes through the punching cutting device and is cut to length. The last section is the output section, where the metal is ejected onto a conveyor or table. Most machines include a punch or flying cut-off tool to reduce the amount of scrap produced during production.
A state-of-the-art, easy-to-use control system is a must for any metal frame production line. A Berridge batch control computer is a good choice because it lets the operator program multiple groups of panel lengths at one time. This eliminates the need to manually calculate each panel size as it is produced, improving accuracy and efficiency. In addition, it can also keep track of the number of panels being produced. Lastly, it can automatically stop the machine once a set number of panels has been produced.
Easy to Maintain
Regardless of the type of rollforming machine, preventative maintenance is key to getting the most out of it. Regular check-ups could save time, money, and stress in the long run. These steps are typically easy to ceiling system roll forming machine do and will help keep your machine in top condition.
One of the most important things to do is to change your oil regularly. This will ensure that the hydraulic components of your machine stay in good condition, which in turn will lead to higher quality parts and less downtime. It is also essential to change the hydraulic filters when necessary, as they can become clogged with dirt and debris over time.
Another aspect of maintenance is keeping the forming rollers and drive rollers clean and lubricated. This will reduce friction between the steel forming rollers and help them form more consistently. It will also protect the machine from any damage that can occur during transport and storage. The forming rollers should be washed and dried after each use, and the drive rollers should be cleaned with mild solvents and a Scotch-Brite pad.
It is also crucial to keep the coolant topped up with the specific ratio that is prescribed by your supplier. Failure to do this can result in the machine sticking together, which will affect part quality. This can be avoided by using a refractometer to accurately measure the concentration of your water-soluble coolant.
Easy to Customize
A roll forming machine can be customized to produce many different types of metal framings for walls, ceilings, and other structures. This includes furring channels, carrying channels, studs, tracks, wall angles, and main frames. Often, these framings are used in concealed grid gypsum ceiling systems.
The newest machines incorporate computer-aided designs to make them more efficient. They also use abrasion-resistant materials to ensure that the finished product is durable and long-lasting. These innovations allow for higher speeds and more consistency than older models. Moreover, they can run more sizes, gauges, and types of material with fewer adjustments. In addition, the forming rollers for each profile can be changed by one person in just 30 minutes.
This ceiling t grid roll forming line is a full-automatic production line, which is combined of uncoiler, hydraulic punching cutting devices, t grid rolling ceiling system roll forming machine machine, and run out table. It is designed to meet the demand of various customers in domestic and overseas markets.
KINGREAL also offers custom-designed machinery for a variety of applications, including stadia rails and metal decking. The company can provide a complete solution for the entire process, from designing the system to installing it in a building. Its engineers can even travel abroad to supervise the installation of the machine. This can help to improve production speed and eliminate mistakes that could cause expensive damage or delays.
Easy to Install
Using a ceiling system roll forming machine is an easy way to create a metal frame. This type of frame is made with metal studs and tracks that are connected together by screws or nails. The studs and tracks help to support the floors, walls, and ceiling of a building. These frames are strong and light in weight, making them a good choice for commercial and industrial construction projects.
A ceiling t grid roll forming line can be designed in different custom models and sizes. It can include a main T-bar machine, cross T-bar machine and an angle roll forming machine. The main T-bar and the cross T-bar are used to make main ceiling t-bars, wall angles, and ceiling panels. The machine is equipped with a non-stop in line servo trace system that can punch and cut off products automatically. The products come out with precise length and holes pitch.
Besides, the double deck roll forming machines can easily run different profiles and gauges in one pass. They can also be easily changed out. The DR-EH model can combine 2 decks of roofing and corrugated profile, while the SC-EH is able to produce a combination of roof profiles and step tile profiles. These features help to save time and energy. They also allow you to reduce errors and improve production efficiency.